"OK, the dishes are coming. Let's have dinner first. After dinner, let's start. This is a working meal at noon, so don't drink. " Yun Fei's words made Wang Qingfeng, who was just about to let the waiter serve wine, depressed.
Without drinking, a meal would naturally be very fast. In less than half an hour, they left the hotel.
Everyone knows the style of cloud non-governmental affairs, and no one asks for a rest after dinner. Directly on the business car arranged by Wang Qingfeng. In the car, Wang Qingfeng began to briefly introduce the situation of the plastic products factory.
"Xinkaixing plastic products factory mainly produces various large quantities of plastic products. Only large quantities of products can effectively reduce the cost of molds. Because there are many small parts, the production speed is only tens of seconds, or even less than ten seconds. This makes it impossible for a worker to take care of too much equipment. If we can change these most basic actions into automation like the blanking workshop of the heat sink factory, our cost will be greatly reduced. " This is the most tangled thing for Wang Qingfeng at present.
In the plastic products factory, many products cannot be allowed to fall off automatically when the mold has just been formed and has not been completely cooled. Workers must pick up slightly larger products in order to ensure the quality of these parts. For example, the fan used for the heat sink on the computer should be divided into several molds to produce many parts, and then assembled, especially those blades. The production time of each piece is only 26 seconds, which is combined with the operation time of workers. Skilled workers can make this time within 22 seconds, but there is no way to maintain this speed for a long time. Workers with slower hands and feet can even make this production time higher than 34 seconds, which is based on statistics.
Once it can be transformed into automatic production, it can make the production time within 20 seconds and produce continuously 24 hours a year. In this way, xinkaixing can spare at least one third of the injection molding machine to produce other products, and the labor cost will be reduced to the greatest extent.
After all, when workers are working, it is impossible to keep working at their best for 12 hours a day. 26 seconds is only an average time, which is the average production time without putting aside the time for workers to eat, go to the toilet and rest.
In any case, xinkaixing now has a minimum plus piecework wage system. In order to minimize labor costs and stimulate workers' production enthusiasm, piecework wages are also graded. The more the output exceeds, the more the piece rate is. The work weight stipulated by the factory basically doesn't make money.
Such a system is not only carried out by xinkaixing company, but almost all factories along the coast. Anyway, they treat these ordinary workers as robots and squeeze their labor force.
"The factory has four production workshops, which work in different areas according to different products and different equipment. The division of labor is very detailed. The handling, feeding, operators, quality inspection, molds and so on are strictly divided..."
It's less than an hour's walk from the hotel to the industrial area where the factory is located. Wang Qingfeng basically introduced the factory.
Plastic products factories do not need as much technology as other factories. Xinkaixing's mold factory is responsible for the most complex molds. Equipment maintenance is relatively technical. However, most of these equipment are new equipment bought from abroad. A small one costs tens of thousands of yuan, which is not easy to cause problems. Mold installation and debugging is simpler. After all, many products are produced on a large scale for a long time. After the mold is replaced, it is likely that the mold will not move for several months, unless it is broken and needs maintenance
In recent years, in the Pearl River Delta, especially Huadu and the special zone, the earliest developed cities, almost all the visible places around the cities are industrial zones. Fortunately, it's only light industry here. Otherwise, there are chemical plants around Jiangsu and Zhejiang. It's estimated that there are no fish and shrimp in the river here.
Xinkaixing's plastic products factory is not far from xinkaixing precision machining factory, that is, the headquarters. At present, Huadu government is considering building a special industrial park for xinkaixing to let xinkaixing keep more industries here. Wang Qingfeng has been struggling with this matter.
Because the land in the industrial zone where xinkaixing is located can not support the expansion of xinkaixing, machining is not like an electronic factory. Many heavy machinery and equipment can not be placed upstairs. After all, there is no way to prevent equipment vibration upstairs, and it is impossible to bear too much load. This makes the expansion of xinkaixing need large-scale land to support. During this time, there has been a lot of speculation about Wang Qingfeng's land speculation in the Jianghu, and the Huadu government dare not give too much land to xinkaixing.
If we can't give land, many factories in xinkaixing have to move out
Huadu City government is currently preparing to build a xinkaixing Industrial Park funded by the government to install all the industries of xinkaixing. Xinkaixing does not need to build factories, but only needs an annual rent. It operates according to their operation mode in other places. In this way, it will not be accused of eating the benefits given by Wang Qingfeng and granting land to him without principle, Let him fry the land price of Huadu.
"The injection molding machines in this workshop are small injection molding machines with an injection volume of 30-80 cubic centimeters. There are 233 in the whole workshop, including those in Taiwan, Japan and China. The production efficiency is different. The mold warehouse next to it is also the largest, with thousands of small molds for different products..." injection molding machines are different from mechanical processing equipment, Many small equipment here are placed upstairs, and only those large injection molding machines are placed on the first floor. After all, the plastic products factory needs not only operators, but also warehouses and others.
"Chen Gong, why don't I have someone take you around the whole workshop first?" Wang Qingfeng saw that Chen Mingli began to write a lot everywhere as soon as she entered the workshop, holding a notebook and pen in her hand. He didn't know much about these factories, and he couldn't explain them in detail.
Yun Fei is also constantly frowning on one side. It seems that he found a lot of problems as soon as he came in.
"Mr. Wang, don't bother. We'll see for ourselves." Chen Mingli rejected Wang Qingfeng's suggestion. For many things, problems can be found only by looking at them. Where automation transformation can be carried out and where manual operation is necessary to save costs, these have to be evaluated through the operation of workers.
The design concept of 91 Research Institute is to achieve the highest benefit with the lowest cost.
Even now, it is only the most preliminary idea. After they have a general plan, more statistical surveys will be carried out.
The main purpose of automation is to replace the simple and repeated actions of workers with mechanical automatic devices. All the actions used by these automatic machines are to simulate the operation actions of workers and optimize them to the greatest extent. Only in this way can we achieve the purpose of minimizing the cost. Without a detailed understanding, who can design it?
"All right, Lao Chen, take them by yourself. After a while, if we're not in the workshop, go to the factory director's office." Yun Fei naturally knows this. Xinkaixing may have to carry out another comprehensive rectification.
Wang Qingfeng didn't inform the factory about their visit to the factory, and they didn't find the factory director in advance. After all, the car belongs to the company's headquarters, so there's no obstacle to coming in. As soon as he arrived at the factory, Yunfei found many problems.
"Lao Wang, who is in charge of this factory? The people recruited outside were promoted by those in xinkaixing's old factory? " After Chen Mingli left, Yunfei asked Wang Qingfeng.
Hearing Yunfei's words, Wang Qingfeng asked suspiciously, "except for technicians, most of our management in xinkaixing are promoted within the company. The director of this factory is Tang Jing, a girl from the production department of xinkaixing. What's the matter? "
"Production department?" Yun Fei frowned, "people from the production department shouldn't have such a situation. Lao Wang, don't you find that the situation here is a little abnormal? "
"It's normal. What's wrong? " Wang Qingfeng looked around and didn't find anything abnormal.
"There are a lot of equipment in here. Does a class need so many people? Don't you think the workshop is very messy? " Yun Fei is a little speechless. The injection molding factory is not like a machining factory. It could have been very neat. Naturally, there is nothing wrong with tidiness, but Yunfei still feels that it is too messy, which is mainly because there are too many people in it.
Many people, crowded, and constantly moving, naturally give people a sense of chaos.
"Why don't you ask Tang Jing about it? I don't know these things. If you don't say it, I haven't noticed it yet. It seems that many people really go to work... "Wang Qingfeng heard Yun Fei say this and really found that many people are not at work. According to the principle, except for the QC in patrol inspection, the shift leader on duty, the technicians and the workers who fill the material warehouse of the injection molding machine, the operators should not be on duty.
The reason why it can be seen at once is that different jobs in xinkaixing have different colors of work clothes.
"Ask." Yun Fei nodded.
At present, he is no longer what he used to be. If he found such a situation, he would naturally stop the production of the whole workshop and lecture the workers.
Wang Qingfeng is familiar with all the factory directors. If Tang Jing doesn't have the ability, she can't be brought here to be the factory director.